Production of powder raw material and 3D printing of refractory metals and alloys for aerospace and energy applications

PROJECT COST:

369 990 $

PRIMA CONTRIBUTION:

162 090 $

PROJECT DETAILS:

This international collaboration project between Québec and Poland, conducted under the 2020 M-ERA.NET call, brings together two universities, a research center, and two private companies. The project combines advanced technologies to produce refractory metal powders—such as tungsten, molybdenum, rhenium, and their alloys—with laser powder bed fusion for component fabrication. This integrated approach will enable the manufacturing of mechanical components with exceptional thermal resistance.

The project involves the production of high-quality metal powders and the optimization of their flow properties and additive manufacturing parameters. These efforts will ensure reliable processing and high-performance outcomes in 3D-printed components. The expected results will support the development of lightweight, high-performance devices and systems that exceed current capabilities in the aerospace and energy sectors.

In addition to technological advancements, the project will contribute to the training of highly skilled personnel and the development of advanced expertise in areas with strong commercial potential. These outcomes will strengthen the competitiveness of Québec’s industrial sector.

PyroGenesis will leverage the project’s results to introduce new ultra–high-temperature-resistant metal powders for additive manufacturing applications. Demonstrating the feasibility of this new product line is expected to support the installation of a dedicated production unit, creating demand for full-time operational and quality control personnel.